Course Overview

Course Overview

This compulsory foundational course introduces the core principles behind solidification and casting, plastic processing and forming, solid-state phase transformations, and heat treatment of metals. It links microstructural evolution, shape formation, processing conditions, and industrial practice.

Course CodeMSE3612
Course NamePrinciples of Materials Processing
Academic Term2025-2026 Spring Semester
Credits / Hours5.0 / 80
Offering SchoolSchool of Materials Science and Engineering
Teaching TeamJun Li / Fulin Wang / Ke Chen
Course TypeFoundational compulsory course for Materials Science and Engineering majors
LanguageEnglish

Course Positioning

Why This Course Matters

This compulsory foundational course introduces the core principles behind solidification and casting, plastic processing and forming, solid-state phase transformations, and heat treatment of metals. It links microstructural evolution, shape formation, processing conditions, and industrial practice.

English Overview

Course Scope

Designed for undergraduate students in Materials Science and Engineering, the course helps students interpret processing routes through the lens of microstructure, properties, and manufacturability.

Processing Routes

From Microstructure to Forming Processes

The course organizes metal processing into three connected routes: liquid-state solidification, plastic forming, and heat treatment with solid-state transformations.

Liquid Route

Solidification and Casting

From nucleation, growth, and solute redistribution to cast microstructure control, this route explains how metals enter engineering components from the liquid state.

solidification casting nucleation microstructure

Plastic Route

Plastic Processing and Forming

Dislocation motion, stress-strain response, work hardening, and forming windows connect mechanical response to manufacturing processes.

plasticity dislocation forming stress-strain

Thermal Route

Solid-State Transformations and Heat Treatment

Diffusion, transformation kinetics, martensitic transformations, and heat-treatment paths determine final microstructures and properties.

phase transformation heat treatment martensite diffusion

Objectives

Learning Objectives

  1. Understand microstructural evolution in solidification processing, plastic forming, and solid-state transformations.
  2. Explain the basic relationships among processing conditions, microstructure, and material properties.
  3. Understand the mechanics, stress-strain relations, and shape-formation mechanisms involved in plastic processing.
  4. Apply principles of materials processing to relevant industrial production and engineering practice.
  5. Develop engineering analysis, discussion, and presentation skills in English.

Assessment

Assessment

20% Assignments
20% Quizzes
60% Final exam